High-Quality Disc Separator for Beer with Automatic Self-Cleaning Feature

• Customization: Available
• Warranty: 1 Year
• Application: Beverage, Beer
• Model NO.: PJDB
• Certification: CE, ISO9001
• Power Source: Electric
• Automatic Grade: Automatic
• Weight: 1200kg
• Cleaning: Automatic Self-Cleaning
• Machinery Test Report: Provided
• Dimension(L*W*H): 1400*1400*1800 mm
• Bearing: S-K-F
• Condition: New
• Electronic Component: ABB or Siemens
• Material: 304L/316L
• Transport Package: Wooden Case
• Specification: 5 CBM
• Trademark: JIANENG
• Origin: China
• Production Capacity: 1000/Year
• Package Size: 200.00cm * 200.00cm * 200.00cm
• Package Gross Weight: 800.000kg

Product Description

4Step into the world of cutting-edge technology with our comprehensive overview of the beer separator's parameters, distinct shape, and unique characteristics.
4.1 Delve into the core technical specifications of the PJDB440 Beer Separator, engineered for precision and efficiency.

Project name		Parameters
Device parameters	Model number	PJDB440
	Water Flux	10000L/h
	Processing power	5000-8000L/h
	Rotational speed	6,910 RPM
	Separation factor	10600g
	Effective working inside diameter of piston	400mm
	Slagging method	Small valve slagging
	Light liquid outlet pressure	0 to 0.3MPa
	Starting method	Variable frequency starting
	Separator net weight	1200 kg
	Overall dimensions (length X width X height)	1800X1700X1800mm
	Motor power	15kW/50Hz/380V
	Inlet pipe diameter	DN40
	Material entry and exit form	In-out
	Sealed form	Deoxidized water seal
	Equipment weight	2000KG
	Overall dimensions	1800X1700X1800mm
	Transmission mode	Gear drive
	Slagging method	Automatic intermittent slagging according to time
	Slag cavity volume	7L
	Inlet and outlet sanitary sampling valve	containing
	How the pipe connects to the host	Hard connection
	Valve piping assembly	304
Technical requirements	Imported yeast concentration	Average ≤25 million /mL
	Export yeast concentration	≤1 million /mL
	Oxygen increase	≤10ppb
	Wine temperature rise	1.5 ºC or less
	Yeast mortality	≤3%
	Dredge dryness	Less than 50% water (V/V)
Electrical control system	Power (KW)	18.5 kw
	Control system	Siemens S7-200
	Human Machine interface	Vinylon
	Communication interface	Ethernet
	Flowmeter	E+H
	Outlet turbidimeter	Sigrsit or equivalent imported brand (optional)
	Regulator valve	Yuan 'an/Dongzheng
	Inverter	ABB
	Power distribution cabinet cooling	Fan
	Major low-voltage electrical components	Schneider
	Shock detector	Shanghai Vibration transmission
Energy consumption requirements	Power consumption	Max15KW
	Alcohol Damage	Less than 1%
	CO2 consumption	1-3NM3/H
	Compressed air consumption	Max0.3Nm³/MIN configuration diaphragm slag pump consumption
	Water seal deoxidation water consumption	10-30L/H
	Operating water consumption	The instantaneous flow requirement is 1-2m³/h, the consumption max0.2m³/H, and the slag discharge consumes 2-5L at a time
Other	Intermediate repair kit	See Attachment 5
	Overhaul Kit	See Attachment 6

Remarks: Centrifugal oxygenation * : The performance is verified based on the test results from the esteemed PENTAIR HAFFMANS o-DGM dissolved oxygen meter, especially with a carbon dioxide content of 0.50% or more in the fermentation liquid designated for centrifugation.




4.2 Visualize the PJDB440 Beer Separator with a detailed outline of the main machine (refer to Attachment 1).
4.3 Discover the PJDB440 beer separator's configuration and the distinctive features of its equipment.:
(1) The remarkable drum body, piston, drum cover, and other pivotal components are crafted from high-strength stainless steel. All parts in direct contact with your product are made using premium 304 stainless steel, with the separator's shell also composed of robust 304 stainless steel.Designed with meticulous precision, it ensures no dead angles, impeccable tightness, and zero contamination risk..
(2) The ingenious drum structure features a double small valve, full row plus part row combination. This self-cleaning two-phase separator allows for programmable PLC control of slagging, offering two program combinations: full row and part row.Such automation effortlessly simplifies manual operations and effectively addresses and potentially eliminates the slagging issue, enhancing overall productivitywhile significantly minimizing wine loss..
(3) The advanced transmission mechanism is fortified with SKF bearings. Through an optimized design, it lowers the drum's center of gravity, markedly diminishing vibration levels and enhancing the separator's mechanical reliability and stability,enabling it to perform continuously and reliably over extended periods..
(4) The implementation of frequency conversion starting, outperforms traditional friction and hydraulic coupler start modes, eliminating the need to replace friction plates or hydraulic oil, hence, significantly reducing maintenance costs..
(5) The innovative cover and fuselage cooling through interlayer effectively decreases casing temperature, substantially cutting down vibration levels and noise across the entire machine, thereby enhancing operational safety and reliability, ensuring minimal to no heating effect on the liquor post-centrifugation..
(6) The precision dynamic balancing of the separator drum guarantees minimal vibration and stable operation. Multiple safety protections are in place, including vibration and current overload alarms and automatic shutdown, to safeguard the separator's operation.
(7) Designed for convenience, there's no need for disassembly or separate CIP cleaning, offering substantial labor savings.
(8) The separator utilizes a pressure-holding structure along with a CO₂ sealing design ideal for beer separation, ensuring that there is absolutely no loss of CO2 from the liquor during the centrifugal process, and oxygen increase during this process remains virtually "0".
(9) The Behold the pinnacle of intelligent machinery: our separator's automatic electric control cabinet, masterfully equipped with a PLC automatic control device and an intuitive touch screen operation mode. Effortlessly monitor each valve's working condition, with the motor's status directly conveyed on the vibrant display setting unit. This clarity ensures you comprehend the system's current state at a glance. In the event of an anomaly, the display unit swiftly reveals the specific alarm, allowing for timely troubleshooting. Seamlessly adjust operating parameters such as separation time, sealing time, and slag discharge time to match the dynamic demands of your operations, ensuring peak performance with unmatched ease.
(10) Our dedicated after-sales service team spans the nation, ensuring rapid response to customer needs. We guarantee arrival at the user's site within a maximum of three working days, delivering prompt and effective support when you need it the most.




4.4 PJDB440 beer separator main parts technical control table

Serial Number	Name	Material or model number	Critical control points
1	Drum block Drum head Piston	High strength stainless steel	Finite element force calculation Process flaw detection control Material properties Testing
2	Rotating drum parts		Precise dynamic balancing
3	Bearings	SKF
4	Inverter	ABB
5	PLC	Siemens
6	Vertical shaft	2Cr13	Finite element force calculation Process flaw detection control

4.5. Scope of Supply: (/ set)

Serial number	Device name	Specification model number	Quantity	Brand	Remarks
1	Separator	PJDB440	1		Including motor, special tools, spare parts and accessories, optional stainless steel frame
2	Electric automatic control box		1	Canon	ABB inverter, Siemens PLC, 304 stainless steel housing
3	PJDB440 control module		1	Canon
3.1	Solenoid valve set	DN15	1	Canon
3.2	Stainless steel booster pump	DW(s)5-60/150	1	Yue Hua
3.3	Flowmeter	DN40 10m³/H	1	E+H
3.4	Pneumatic regulating valve	DN40	1	Yuan 'an/Dongzheng
3.5	Pneumatic constant pressure valve	DN40	1	Yuan 'an/Dongzheng
3.6	Level switch		2	NEXON	Optional configuration
3.7	Slag pump		1	Sembate USA	Optional configuration
3.8	Turbidity meter		2	Sigrsit or equivalent imported brand	Optional configuration

5. Technical documentation provided: (/ sets)

Serial number	Technical data Name	Nature	Quantity	Delivery time	Method of delivery
1	Instruction manual	Final materials	1 copy	Random	Random wooden box
2	General instruction manual	Final materials	1 copy	Random	Random wooden box
3	Certificate of conformity	Final documentation	1 copy	Random	Random wooden box
4	Packing list	Final materials	1 copy	Random	Random wooden case
5	Base drawing Outline drawing of equipment	Final data	1 copy	Random	Random wooden box
		Design documents	1 copy

6. Quality Assurance
6.1 We adhere to a strict and meticulously crafted manufacturing process, ensuring that all materials, purchased components, standard parts, and general parts meet or exceed relevant national and industry standards.
6.2 Equipment acceptance will be conducted with reference to the technical agreement and accompanying technical documentation.
6.3 The manufacturing process of the equipment is rigorously aligned with the design drawings, technical documents, and specifications agreed upon by both parties, ensuring flawless execution.
6.4 Upon completion of the on-site installation and commissioning of the equipment, and once both parties confirm the acceptance standards, a commissioning order will be duly signed.
6.5 Enjoy peace of mind with a comprehensive warranty period of 12 months post-acceptance or 18 months from goods arrival, whichever comes first, safeguarding your investment.
6.6 Should any malfunction occur due to supplier responsibility during the warranty period, we commit to offering free maintenance or replacement, ensuring your equipment remains in optimal condition.

7.1 Rest assured with our commitment to free comprehensive technical services within China, including video and telephone installation guidance, on-site commissioning, and full technical training for your operational and maintenance teams.
7.2 Within the warranty period, any product quality issues will be addressed with free technical services. For other concerns, we provide preferential rates to ensure continued operational excellence.
7.3 Our lifelong technical services promise ensures that expert support is always at your fingertips, maintaining your equipment's peak performance for years to come.
7.4 In cases of after-sales service needs, we pledge to reach domestic user sites within three working days post-confirmation, barring any force majeure events like epidemics.
7.5 Elevate your team's expertise by allowing relevant personnel, such as technicians and operators, to gain firsthand experience at our supplier site during the equipment assembly phase. This immersive training covers structure, principles, installation, maintenance, fault analysis, elimination strategies, normal operation precautions, and automatic control knowledge, ensuring mastery of correct operation and maintenance techniques for the centrifuge.