Versatile High-Speed Centrifuge with Disc Separator for Bio-Pharmaceutical Applications

• Customization: Available
• Warranty: 1 Year
• Type: Centrifuge
• Model NO.: RPDB 330P
• Object: Fermentation Broth
• Separation Mode: Centrifugal Separation
• Operating Type: Continuous Type
• Installation: Vertical
• Centrifuge Type: Disc Centrifuge
• Pressure: Low Pressure
• Condition: New
• Bearing: Import Bearing
• Certification: CE, GMP, ISO
• Speed: Adjustable
• Cleaning: Automatic Self-Cleaning
• Automatic Grade: Automatic
• Transport Package: Wooden Case
• Specification: 3 CBM
• Trademark: JIANENG
• Origin: China
• Production Capacity: 1000/Year
• Package Size: 200.00cm * 200.00cm * 200.00cm
• Package Gross Weight: 800.000kg

Product Description

 

Scheme Centrifuge: In-depth Analysis of Parameters and Characteristics
4.1. Key Specifications of RPDB330SJ Centrifuge Type

Processing Capacity		3000L/h
RPM		8,500 RPM
Separation factor		12000
Effective working inside diameter of piston		300mm
Turn the inside diameter of the drum		330mm
Slag chamber volume		2L
Number of discs		120±3
Method of slagging		Small valve slagging 2-4 liters adjustable
Requirements for inlet of liquid to be treated		Pressure 0.1MPa
Heavy liquid outlet pressure		0 to 0.2MPa
Starting method		Variable frequency starting
Separator net weight		612kg
Motor	Power	7.5 kW / 50 hz, 380 v

4.3. Separator Configuration and Advanced Features:
4.3.1 Superior Materials Construction: The piston and drum cover are crafted from high-strength duplex stainless steel,with all other material-contact parts made of premium 304 stainless steel. The separator's shell also boasts 304 stainless steel construction, ensuring unmatched durability and resilience.
4.3.2 Innovative Dual-Valve Drum Design: This pioneering structure integrates full row and part row self-cleaning modes, optimizing the separation process. Slagging control is automated via a PLC program, offering flexible full and partial row slagging configurations that streamline manual tasks, reduce waste, and boost product yield.
4.3.3 Enhanced Transmission Support: The robust transmission system is fortified by SKF bearings,resulting in a lower center of gravity for the drum, significantly curbing vibration levels, bolstering mechanical reliability, and stabilizing the entire separator system.
4.3.4 State-of-the-Art Cooling Mechanism: The cover and fuselage incorporate sandwich cooling, effectively reducing casing temperatures, minimizing machine vibrations and noise, and enhancing both operational safety and reliability.
4.3.5 Complete Tool Set: Comes with a comprehensive suite of specialized tools, ensuring easy and efficient separator installation and disassembly, thus saving both time and labor.
4.3.6 Precision-Balanced Drum: The separator's rotary drum undergoes meticulous balancing, ensuring minimal vibration and stable, uninterrupted operation.
4.3.7 Sophisticated Control System: The automatic electric control cabinet includes a PLC automatic control device and a touch screen interface.The motor employs frequency conversion at start-up, with PLC management regulating each valve's operation. System status, including alerts, is dynamically displayed for seamless monitoring and troubleshooting. Operational parameters such as separation time and slag discharge time are adjustable based on real-time conditions.
4.3.8 Frequency Conversion Start-Up: This mode surpasses the reliability of traditional friction or hydraulic coupler start-ups, negating frequent replacements, thus lowering maintenance costs. with friction plates or hydraulic oil, providing a low-maintenance solution.
4.3.9 Comprehensive Alarm System: Boasts overload, disconnection, no slag discharge, material leakage, and vibration alarms to ensure safe, continuous operation without interruptions.
4.3.10 Versatile Production Modes: Offers partial slagging, full slagging, cleaning, and various production modes
4.3.11 Data Management: Capable of storing operational and alarm data, which can be easily transferred to a computer for archiving.

4.4 Main Centrifuge Configurations

Serial Number	Name	Material or model	Critical control points	Manufacturer
1	Rotating drum body Rotating drum cover Piston	High strength stainless steel	Finite element force calculation Process flaw detection control Material properties Testing	Canon
2	Rotating drum parts		Precise dynamic balancing	Canon
3	Bearings	SKF		SKF
4	Inverter	ABB		ABB
5	PLC	Siemens		Siemens
6	Vertical shaft	2Cr13	Finite element force calculation Process flaw detection control	Canon

4.5 Scope of Supply: (/ sets)

Serial number	Device name	Specification model number	quantity	Brand origin	Other
1	Centrifuge	RPDB330SJ	1	Canon	Wrap stainless steel frame
2	Variable frequency electrical automatic control box	11KW	1	Canon	PLC controlled, carbon steel spray
3	Booster pump	0.75 kW	1	Wuxi Xinjiuyang/Yuehua
4	Control Valve Group		1	Canon
5	Vibration sensor		1	Shanghai Vibration transmission
6	Special tools		1 set	Canon
7	Spare parts		1 set	Canon

5. Technical Documentation Provided: (/ sets)

Serial number	Technical data Name	Nature	Quantity	Delivery time	Method of delivery
1	Instruction manual	Final data	1 copy	Random	Random wooden box
2	General instruction manual	Final materials	1 copy	Random	Random wooden box
3	Certificate of conformity	Final documentation	1 copy	Random	Random wooden box
4	Packing list	Final materials	part	Random	Random wooden box
5	Base drawing Outline drawing of equipment	Final data	1 copy	Random	Random wooden box
		Design documents	1 copy

6. Quality Assurance
6.1 A stringent and methodical manufacturing process will be employed, ensuring that all materials, purchased parts, standard parts, and general components strictly comply with relevant national and industrial standards.
6.2 Equipment acceptance will be conducted with adherence to the technical agreement and associated technical documentation.
6.3 The manufacturing process for this advanced equipment will be executed with precision, ensuring each step is meticulously aligned with the detailed design drawings, technical documents, and the mutually agreed-upon technical specifications. Our commitment to quality guarantees that every detail is attended to with the utmost care, delivering a product that meets and exceeds expectations.
6.4 Upon the successful completion of on-site installation and commissioning, and once the acceptance standards are mutually confirmed, the commissioning order shall be duly signed. This formalizes our commitment to excellence and ensures that the equipment is ready for optimal performance, providing confidence and peace of mind to all parties involved.
6.5 The warranty period for this top-tier equipment is clearly defined as 12 months post-acceptance of the goods or 18 months post-delivery, whichever milestone is achieved first. This comprehensive coverage underscores our dedication to customer satisfaction and reliable performance.
6.6 Should the sophisticated equipment experience any malfunction due to supplier liability during the warranty period, the supplier is obligated to provide maintenance or replacement services free of charge. Our promise to quality service ensures that any issues are addressed swiftly and efficiently, so that operations remain uninterrupted and satisfaction is guaranteed.