Industrial Disc Separator for Liquor with Comprehensive Test Reports

• Customization: Available
• Warranty: 1 Year
• Application: Beverage, Beer
• Model NO.: PJDB Series
• Certification: CE, ISO9001
• Power Source: Electric
• Automatic Grade: Automatic
• Weight: 1200kg
• Cleaning: Automatic Self-Cleaning
• Machinery Test Report: Provided
• Dimension(L*W*H): 1400*1400*1800 mm
• Bearing: S-K-F
• Condition: New
• Electronic Component: ABB or Siemens
• Material: 304L/316L
• Transport Package: Wooden Case
• Specification: 5 CBM
• Trademark: JIANENG
• Origin: China
• Production Capacity: 1000/Year
• Package Size: 200.00cm * 200.00cm * 200.00cm
• Package Gross Weight: 800.000kg

Product Description

4. Discover the Exceptional Beer Separator Parameters, Aesthetic Design, and Unmatched Features.
4.1 Unveiling the Main Technical Parameters of the PJDB440 Beer Separator: A Masterpiece in Brewing Technology

Project name		Parameters
Device parameters	Model number	PJDB440
	Water Flux	10000L/h
	Processing power	5000-8000L/h
	Rotational speed	6,910 RPM
	Separation factor	10600g
	Effective working inside diameter of piston	400mm
	Slagging method	Small valve slagging
	Light liquid outlet pressure	0 to 0.3MPa
	Starting method	Variable frequency starting
	Separator net weight	1200 kg
	Overall dimensions (length X width X height)	1800X1700X1800mm
	Motor power	15kW/50Hz/380V
	Inlet pipe diameter	DN40
	Material entry and exit form	In-out
	Sealed form	Deoxidized water seal
	Equipment weight	2000KG
	Overall dimensions	1800X1700X1800mm
	Transmission mode	Gear drive
	Slagging method	Automatic intermittent slagging according to time
	Slag cavity volume	7L
	Inlet and outlet sanitary sampling valve	containing
	How the pipe connects to the host	Hard connection
	Valve piping assembly	304
Technical requirements	Imported yeast concentration	Average ≤25 million /mL
	Export yeast concentration	≤1 million /mL
	Oxygen increase	≤10ppb
	Wine temperature rise	1.5 ºC or less
	Yeast mortality	≤3%
	Dredge dryness	Less than 50% water (V/V)
Electrical control system	Power (KW)	18.5 kw
	Control system	Siemens S7-200
	Human Machine interface	Vinylon
	Communication interface	Ethernet
	Flowmeter	E+H
	Outlet turbidimeter	Sigrsit or equivalent imported brand (optional)
	Regulator valve	Yuan 'an/Dongzheng
	Inverter	ABB
	Power distribution cabinet cooling	Fan
	Major low-voltage electrical components	Schneider
	Shock detector	Shanghai Vibration transmission
Energy consumption requirements	Power consumption	Max15KW
	Alcohol Damage	Less than 1%
	CO2 consumption	1-3NM3/H
	Compressed air consumption	Max0.3Nm³/MIN configuration diaphragm slag pump consumption
	Water seal deoxidation water consumption	10-30L/H
	Operating water consumption	The instantaneous flow requirement is 1-2m³/h, the consumption max0.2m³/H, and the slag discharge consumes 2-5L at a time
Other	Intermediate repair kit	See Attachment 5
	Overhaul Kit	See Attachment 6

Remarks: Centrifugal Oxygenation *: Based on the precise test outcomes using the PENTAIR HAFFMANS o-DGM dissolved oxygen meter, with a CO2 content of 0.50% or more in the fermentation liquid for centrifugation.




4.2 Behold the PJDB440 Beer Separator: Main Machine Outline (Refer to Attachment 1)
4.3 Explore the PJDB440 Beer Separator: Configuration and Distinguished Equipment Characteristics:
(1) The drum body, piston, drum cover, and other vital components are crafted from high-strength stainless steel. All material-contact parts shine with premium 304 stainless steel, and the separator's elegant shell is composed of the same quality material.With a flawless design, exceptional sealing, and zero contamination risks, this machine promises unparalleled hygiene and reliability, setting a new standard in cleanliness..
(2) The innovative drum structure features a unique dual small valve full and partial row combination within a self-cleaning two-phase separator. Slagging is expertly managed via PLC programming, offering dual functionality with full and partial row options., facilitating easier manual operations, while significantly reducing the frequency of slagging occurrences. Simultaneously, it effortlessly boosts product yield,and drastically minimizes wine loss, ensuring maximum efficiency and profitability..
(3) The transmission structure is expertly supported with world-class SKF bearings. An optimized design lowers the drum's center of gravity, effectively reducing vibration levels, enhancing mechanical reliability, and providing increased operational stability for extended periods., ensuring continuous and stable performance even during long operations, thereby maximizing productivity..
(4) The adoption of advanced frequency conversion starting technology provides superior reliability compared to traditional friction or hydraulic coupler methods. This eliminates the need for frequent replacements of friction plates or hydraulic oils, resulting in significantly lower maintenance costs and enhanced operational efficiency. ..
(5) The integrated interlayer cooling mechanism for the cover and fuselage efficiently reduces casing temperature. This markedly decreases overall machine vibration and noise, enhancing operational safety and reliability while ensuring the liquor remains consistently cool, with virtually no heating post-centrifugation, preserving its quality..
(6) The separator drum undergoes meticulous dynamic balancing, resulting in minimal vibration and ensuring more stabilized operation. Equipped with comprehensive safety measures, the separator offers an advanced vibration and current overload alarm shutdown, providing unmatched secure and efficient operation.
(7) No need for disassembly or separate CIP setups, substantially reducing labor requirements, minimizing downtime, and increasing productivity.
(8) The separator adopts a pressure-retention structure and CO₂ sealing feature perfectly tailored for beer separation, ensuring zero loss of CO2 during the centrifugation process, and maintains oxygen levels at nearly '0', safeguarding the integrity and quality of your beer. during the revolutionary centrifugal process.
(9) The Experience the pinnacle of innovation with our state-of-the-art separator featuring an automatic electric control cabinet! Boasting a sophisticated PLC automatic control device paired with an intuitive touch screen, this system grants you unparalleled command over each valve's working condition. Every valve and motor status is vividly displayed on the user-friendly screen, ensuring you are always informed of the system's current operation. In the rare event of an anomaly, the display unit provides a clear alarm, facilitating swift troubleshooting. Adapt the operating parameters effortlessly, such as separation time, sealing time, and slag discharge time, in accordance with the real-time working conditions, ensuring seamless and efficient operations.
(10) Our dedicated after-sales service team spans the nation, ensuring you receive prompt and efficient support. We guarantee that, within a maximum of three working days, our team will be on-site to address any of your needs, providing you with peace of mind and seamless service experience.




4.4 PJDB440 beer separator main parts technical control table

Serial Number	Name	Material or model number	Critical control points
1	Drum block Drum head Piston	High strength stainless steel	Finite element force calculation Process flaw detection control Material properties Testing
2	Rotating drum parts		Precise dynamic balancing
3	Bearings	SKF
4	Inverter	ABB
5	PLC	Siemens
6	Vertical shaft	2Cr13	Finite element force calculation Process flaw detection control

4.5. Scope of Supply: (/ set)

Serial number	Device name	Specification model number	Quantity	Brand	Remarks
1	Separator	PJDB440	1		Including motor, special tools, spare parts and accessories, optional stainless steel frame
2	Electric automatic control box		1	Canon	ABB inverter, Siemens PLC, 304 stainless steel housing
3	PJDB440 control module		1	Canon
3.1	Solenoid valve set	DN15	1	Canon
3.2	Stainless steel booster pump	DW(s)5-60/150	1	Yue Hua
3.3	Flowmeter	DN40 10m³/H	1	E+H
3.4	Pneumatic regulating valve	DN40	1	Yuan 'an/Dongzheng
3.5	Pneumatic constant pressure valve	DN40	1	Yuan 'an/Dongzheng
3.6	Level switch		2	NEXON	Optional configuration
3.7	Slag pump		1	Sembate USA	Optional configuration
3.8	Turbidity meter		2	Sigrsit or equivalent imported brand	Optional configuration

5. Technical documentation provided: (/ sets)

Serial number	Technical data Name	Nature	Quantity	Delivery time	Method of delivery
1	Instruction manual	Final materials	1 copy	Random	Random wooden box
2	General instruction manual	Final materials	1 copy	Random	Random wooden box
3	Certificate of conformity	Final documentation	1 copy	Random	Random wooden box
4	Packing list	Final materials	1 copy	Random	Random wooden case
5	Base drawing Outline drawing of equipment	Final data	1 copy	Random	Random wooden box
		Design documents	1 copy

6. Quality Assurance
6.1 Our unwavering commitment to excellence starts with a methodical manufacturing process, ensuring all materials and components, from purchased parts to standard and general components, strictly adhere to stringent national and industrial standards. This rigorous approach guarantees superior performance and unrivaled reliability.
6.2 Equipment acceptance will be meticulously aligned with the technical agreements and comprehensive technical documentation, ensuring all standards and criteria are fully met.
6.3 The precision manufacture of the equipment is conducted in exact accordance with detailed design drawings and the mutually agreed technical documents, ensuring flawless execution from concept to completion.
6.4 Following the successful on-site installation and commissioning, a commissioning order will be completed once all acceptance standards confirmed by both parties are satisfactorily met, ensuring everything is primed for optimal operation.
6.5 Enjoy peace of mind with a comprehensive warranty period of 12 months post-acceptance of the goods, or 18 months post-arrival-whichever comes first-providing robust protection and assurance.
6.6 Should the equipment encounter operational issues due to supplier responsibility within the warranty period, rest assured that we will provide free maintenance or replacement, ensuring uninterrupted efficiency and performance.

7.1 As part of our commitment to exceptional service, we offer complimentary technical support, including video and telephone installation guidance, on-site commissioning, and technical training for your operation and maintenance teams-exclusively available within China.
7.2 In the case of any product quality issues arising within the warranty period, the supplier guarantees free technical services. For any other concerns, you can expect preferential rates for technical support, ensuring continuous satisfaction and reliability.
7.3 Benefit from our promise of lifelong technical services for your product, providing enduring support and expertise whenever needed.
7.4 The supplier pledges to ensure a prompt response, arriving on-site to assist domestic users within three working days upon confirmation of after-sales service requests, safeguarding against any force majeure events, such as epidemics.
7.5 Users are encouraged to have their relevant personnel, including technicians, operators, and maintenance staff, partake in on-site practices during the equipment assembly stage at the supplier's facility. This provides a thorough understanding of the system's structure, principles, installation processes, maintenance needs, fault analysis, and resolution techniques. It also covers normal operation precautions and essential automatic control knowledge, equipping you with the skills for proper operation and maintenance of the centrifuge, ensuring expertise and confidence.