Disc Separator for Liquor

• Customization: Available
• Warranty: 1 Year
• Application: Beverage, Beer
• Model NO.: PJDB Series
• Certification: CE, ISO9001
• Power Source: Electric
• Automatic Grade: Automatic
• Weight: 1200kg
• Cleaning: Automatic Self-Cleaning
• Machinery Test Report: Provided
• Dimension(L*W*H): 1400*1400*1800 mm
• Bearing: S-K-F
• Condition: New
• Electronic Component: ABB or Siemens
• Material: 304L/316L
• Transport Package: Wooden Case
• Specification: 5 CBM
• Trademark: JIANENG
• Origin: China
• Production Capacity: 1000/Year
• Package Size: 200.00cm * 200.00cm * 200.00cm
• Package Gross Weight: 800.000kg

Product Description

4. Beer separator parameters, shape, characteristics description.
4.1 Main technical parameters of PJDB440 beer separator

Project name		Parameters
Device parameters	Model number	PJDB440
	Water Flux	10000L/h
	Processing power	5000-8000L/h
	Rotational speed	6,910 RPM
	Separation factor	10600g
	Effective working inside diameter of piston	400mm
	Slagging method	Small valve slagging
	Light liquid outlet pressure	0 to 0.3MPa
	Starting method	Variable frequency starting
	Separator net weight	1200 kg
	Overall dimensions (length X width X height)	1800X1700X1800mm
	Motor power	15kW/50Hz/380V
	Inlet pipe diameter	DN40
	Material entry and exit form	In-out
	Sealed form	Deoxidized water seal
	Equipment weight	2000KG
	Overall dimensions	1800X1700X1800mm
	Transmission mode	Gear drive
	Slagging method	Automatic intermittent slagging according to time
	Slag cavity volume	7L
	Inlet and outlet sanitary sampling valve	containing
	How the pipe connects to the host	Hard connection
	Valve piping assembly	304
Technical requirements	Imported yeast concentration	Average ≤25 million /mL
	Export yeast concentration	≤1 million /mL
	Oxygen increase	≤10ppb
	Wine temperature rise	1.5 ºC or less
	Yeast mortality	≤3%
	Dredge dryness	Less than 50% water (V/V)
Electrical control system	Power (KW)	18.5 kw
	Control system	Siemens S7-200
	Human Machine interface	Vinylon
	Communication interface	Ethernet
	Flowmeter	E+H
	Outlet turbidimeter	Sigrsit or equivalent imported brand (optional)
	Regulator valve	Yuan 'an/Dongzheng
	Inverter	ABB
	Power distribution cabinet cooling	Fan
	Major low-voltage electrical components	/
	Shock detector	Shanghai Vibration transmission
Energy consumption requirements	Power consumption	Max15KW
	Alcohol Damage	Less than 1%
	CO2 consumption	1-3NM3/H
	Compressed air consumption	Max0.3Nm³/MIN configuration diaphragm slag pump consumption
	Water seal deoxidation water consumption	10-30L/H
	Operating water consumption	The instantaneous flow requirement is 1-2m³/h, the consumption max0.2m³/H, and the slag discharge consumes 2-5L at a time
Other	Intermediate repair kit	See Attachment 5
	Overhaul Kit	See Attachment 6

Remarks: Centrifugal oxygenation * : This is based on the test result of PENTAIR HAFFMANS o-DGM dissolved oxygen meter with carbon dioxide content of 0.50% or more in the fermentation liquid to be centrifuged.




4.2 PJDB440 Beer separator main machine outline (see Attachment 1)
4.3 PJDB440 beer separator configuration and equipment characteristics:
(1) The drum body, piston, drum cover and other important parts are made of high-strength stainless steel, and other parts in contact with the material are made of high-quality 304 stainless steel, and the shell of the separator is made of 304 stainless steel.No dead Angle, good tightness, no risk of contamination.
(2) The drum structure of the separator is double small valve full row + part row combination self-cleaning two-phase separator; Slagging can be controlled by PLC program, and set two kinds of program combination of full row and part row, to reduce the difficulty of manual operation and reduce or eliminate slagging phenomenon. At the same time, the yield of the product is improved, and the wine loss is greatly reduced.
(3) The transmission structure is supported by SKF bearings. Through optimization design, the height of the center of gravity of the drum is reduced, which effectively reduces the vibration level of the separator, improves the mechanical reliability of the separator, increases the stability of the separator, and can run continuously and stably for a long time.
(4) The use of frequency conversion starting, than friction starting and hydraulic coupler starting mode is more reliable, no need to replace the friction plate or hydraulic oil, the use of maintenance costs are very low.
(5) The cover and fuselage are cooled by interlayer, effectively reducing the temperature of the casing, greatly reducing the vibration level and noise of the whole machine, improving the safety and reliability of the operation of the equipment, and basically no heating phenomenon of the liquor after centrifugation.
(6) The separator drum through the precise dynamic balance, so that the separator vibration is smaller, more stable operation. Multiple safety protection of the separator, vibration and current overload alarm shutdown, to ensure the safe operation of the separator.
(7) No need to disassemble and clean, no need to be equipped with CIP separately, saving labor.
(8) The separator adopts the pressure holding structure and CO₂ sealing structure suitable for beer separation to ensure that there is no loss of CO2 in the liquor during the centrifugal process, and the oxygen increase in the centrifugal process is basically "0".
(9) The Discover unparalleled efficiency with our separator's automatic electric control cabinet, featuring an advanced PLC automatic control device and a sleek touch screen operation mode. Effortlessly monitor each valve and motor's working conditions, all directly displayed on an intuitive display setting unit. Instantly comprehend system status, with clear alarm indications for swift troubleshooting. Tailor operating parameters such as separation time, sealing time, and slag discharge time to suit specific working conditions, ensuring optimal performance.
(10) Our dedicated after-sales service team, strategically located across the nation, guarantees timely customer service, arriving at user sites within just 3 working days.




4.4 PJDB440 beer separator main parts technical control table

Serial Number	Name	Material or model number	Critical control points
1	Drum block Drum head Piston	High strength stainless steel	Finite element force calculation Process flaw detection control Material properties Testing
2	Rotating drum parts		Precise dynamic balancing
3	Bearings	SKF
4	Inverter	ABB
5	PLC	Siemens
6	Vertical shaft	2Cr13	Finite element force calculation Process flaw detection control

4.5. Scope of Supply: (/ set)

Serial number	Device name	Specification model number	Quantity	Brand	Remarks
1	Separator	PJDB440	1		Including motor, special tools, spare parts and accessories, optional stainless steel frame
2	Electric automatic control box		1	Canon	ABB inverter, Siemens PLC, 304 stainless steel housing
3	PJDB440 control module		1	Canon
3.1	Solenoid valve set	DN15	1	Canon
3.2	Stainless steel booster pump	DW(s)5-60/150	1	Yue Hua
3.3	Flowmeter	DN40 10m³/H	1	E+H
3.4	Pneumatic regulating valve	DN40	1	Yuan 'an/Dongzheng
3.5	Pneumatic constant pressure valve	DN40	1	Yuan 'an/Dongzheng
3.6	Level switch		2	NEXON	Optional configuration
3.7	Slag pump		1	Sembate USA	Optional configuration
3.8	Turbidity meter		2	Sigrsit or equivalent imported brand	Optional configuration

5. Technical documentation provided: (/ sets)

Serial number	Technical data Name	Nature	Quantity	Delivery time	Method of delivery
1	Instruction manual	Final materials	1 copy	Random	Random wooden box
2	General instruction manual	Final materials	1 copy	Random	Random wooden box
3	Certificate of conformity	Final documentation	1 copy	Random	Random wooden box
4	Packing list	Final materials	1 copy	Random	Random wooden case
5	Base drawing Outline drawing of equipment	Final data	1 copy	Random	Random wooden box
		Design documents	1 copy

6. Quality Assurance
6.1 Our manufacturing process adheres to strict and rational standards. All materials, purchased parts, standard, and general components comply with relevant national and industrial standards, ensuring supreme quality.
6.2 Equipment acceptance is meticulously aligned with the technical agreement and accompanying technical documentation, safeguarding excellence.
6.3 Manufacturing is executed with precision, strictly conforming to design drawings, technical documents, and agreements established by both parties, ensuring optimal product integrity.
6.4 Upon successful installation and on-site commissioning, the commissioning order is signed, confirming compliance with mutually agreed acceptance standards.
6.5 Offering robust assurance, the warranty period extends to 12 months post-acceptance or 18 months post-arrival of goods, whichever occurs first.
6.6 Within the warranty period, should equipment malfunction due to supplier responsibility, we commit to providing complimentary maintenance or replacement service.

7.1 The supplier pledges to deliver comprehensive, complimentary technical services, encompassing video and telephone installation guidance, on-site commissioning, and exhaustive technical training for operation and maintenance, exclusively available in China.
7.2 During the warranty period, for any product quality issues, the supplier provides complimentary technical services. For other concerns, services are offered at preferential rates, ensuring customer satisfaction.
7.3 A promise of lifetime technical services accompanies our products, reinforcing our commitment to customer support throughout the product's lifecycle.
7.4 The supplier guarantees prompt service, arriving at domestic user sites within 3 working days post-confirmation of after-sales service requests (excluding force majeure events like epidemics).
7.5 Users are invited to send relevant personnel, including technicians and operators, to the supplier's assembly site during the equipment assembly phase. Here, they gain firsthand experience in structure, principles, installation, maintenance, fault analysis, elimination methods, operational precautions, and automatic control knowledge, mastering correct operation methods and maintenance techniques for the centrifuge.