High-Quality Beer Separator for Efficient Brewing and Filtration

Product Details
Customization: Available
Warranty: 1 Year
Application: Beverage, Beer
Shipping & Policy
Shipping Cost: Contact the supplier about freight and estimated delivery time.
Payment Methods:
visa mastercard discover JCB diners club american express T/T
PIX SPEI OXXO PSE OZOW
  Support payments in USD
Secure payments: Every payment you make on Made-in-China.com is protected by the platform.
Refund policy: Claim a refund if your order doesn't ship, is missing, or arrives with product issues.
Manufacturer/Factory & Trading Company

360° Virtual Tour

Secured Trading Service
Diamond Member Since 2024

Suppliers with verified business licenses

Audited Supplier

Audited by an independent third-party inspection agency

Exhibition Experience
The supplier had participated in offline trade shows, you can check the Audit Report for more information
Patents Awarded
The supplier had awarded 12 patents, you can check the Audit Report for more information
Self-branded
The supplier has 1 Self-brands, check the Audit Report for more information
High Repeat Buyers Choice
More than 50% of buyers repeatedly choose the supplier
to see all verified strength labels (26)
  • High-Quality Beer Separator for Efficient Brewing and Filtration
  • High-Quality Beer Separator for Efficient Brewing and Filtration
  • High-Quality Beer Separator for Efficient Brewing and Filtration
  • High-Quality Beer Separator for Efficient Brewing and Filtration
  • High-Quality Beer Separator for Efficient Brewing and Filtration
  • High-Quality Beer Separator for Efficient Brewing and Filtration
Find Similar Products

Basic Info.

Model NO.
PJDB 440
Customized
Customized
Certification
CE, ISO9001
Power Source
Electric
Automatic Grade
Automatic
Weight
1200kg
Cleaning
Automatic Self-Cleaning
Machinery Test Report
Provided
Dimension(L*W*H)
1400*1400*1800 mm
Bearing
S-K-F
Condition
New
Electronic Component
ABB or Siemens
Material
304L/316L
Transport Package
Wooden Case
Specification
5 CBM
Trademark
JIANENG
Origin
China
Production Capacity
1000/Year

Packaging & Delivery

Package Size
200.00cm * 200.00cm * 200.00cm
Package Gross Weight
800.000kg

Product Description

High-Quality Beer Separator for Efficient Brewing and Filtration4. Beer separator parameters, shape, characteristics description.
4.1 Main technical parameters of PJDB440 beer separator
Project name Parameters
Device parameters Model number PJDB440
Water Flux 10000L/h
Processing power 5000-8000L/h
Rotational speed 6,910 RPM
Separation factor 10600g
Effective working inside diameter of piston 400mm
Slagging method Small valve slagging
Light liquid outlet pressure 0 to 0.3MPa
Starting method Variable frequency starting
Separator net weight 1200 kg
Overall dimensions (length X width X height) 1800X1700X1800mm
Motor power 15kW/50Hz/380V
Inlet pipe diameter DN40
Material entry and exit form In-out
Sealed form Deoxidized water seal
Equipment weight 2000KG
Overall dimensions 1800X1700X1800mm
Transmission mode Gear drive
Slagging method Automatic intermittent slagging according to time
Slag cavity volume 7L
Inlet and outlet sanitary sampling valve containing
How the pipe connects to the host Hard connection
Valve piping assembly 304
Technical requirements Imported yeast concentration Average 25 million /mL
Export yeast concentration 1 million /mL
Oxygen increase 10ppb
Wine temperature rise 1.5 ºC or less
Yeast mortality 3%
Dredge dryness Less than 50% water (V/V)
Electrical control system Power (KW) 18.5 kw
Control system Siemens S7-200
Human Machine interface Vinylon
Communication interface Ethernet
Flowmeter E+H
Outlet turbidimeter Sigrsit or equivalent imported brand (optional)
Regulator valve Yuan 'an/Dongzheng
Inverter ABB
Power distribution cabinet cooling Fan
Major low-voltage electrical components /
Shock detector Shanghai Vibration transmission
Energy consumption requirements Power consumption Max15KW
Alcohol Damage Less than 1%
CO2 consumption 1-3NM3/H
Compressed air consumption Max0.3Nm³/MIN configuration diaphragm slag pump consumption
Water seal deoxidation water consumption 10-30L/H
Operating water consumption The instantaneous flow requirement is 1-2m³/h, the consumption max0.2m³/H, and the slag discharge consumes 2-5L at a time
Other Intermediate repair kit See Attachment 5
Overhaul Kit See Attachment 6

Remarks: Centrifugal oxygenation * : This is based on the test result of PENTAIR HAFFMANS o-DGM dissolved oxygen meter with carbon dioxide content of 0.50% or more in the fermentation liquid to be centrifuged.




4.2 PJDB440 Beer separator main machine outline (see Attachment 1)
4.3 PJDB440 beer separator configuration and equipment characteristics:
(1) The drum body, piston, drum cover and other important parts are made of high-strength stainless steel, and other parts in contact with the material are made of high-quality 304 stainless steel, and the shell of the separator is made of 304 stainless steel.No dead Angle, good tightness, no risk of contamination.
(2) The drum structure of the separator is double small valve full row + part row combination self-cleaning two-phase separator; Slagging can be controlled by PLC program, and set two kinds of program combination of full row and part row, to reduce the difficulty of manual operation and reduce or eliminate slagging phenomenon. At the same time, the yield of the product is improved, and the wine loss is greatly reduced.
(3) The transmission structure is supported by SKF bearings. Through optimization design, the height of the center of gravity of the drum is reduced, which effectively reduces the vibration level of the separator, improves the mechanical reliability of the separator, increases the stability of the separator, and can run continuously and stably for a long time.
(4) The use of frequency conversion starting, than friction starting and hydraulic coupler starting mode is more reliable, no need to replace the friction plate or hydraulic oil, the use of maintenance costs are very low.
(5) The cover and fuselage are cooled by interlayer, effectively reducing the temperature of the casing, greatly reducing the vibration level and noise of the whole machine, improving the safety and reliability of the operation of the equipment, and basically no heating phenomenon of the liquor after centrifugation.
(6) The separator drum through the precise dynamic balance, so that the separator vibration is smaller, more stable operation. Multiple safety protection of the separator, vibration and current overload alarm shutdown, to ensure the safe operation of the separator.
(7) No need to disassemble and clean, no need to be equipped with CIP separately, saving labor.
(8) The separator adopts the pressure holding structure and CO2 sealing structure suitable for beer separation to ensure that there is no loss of CO2 in the liquor during the centrifugal process, and the oxygen increase in the centrifugal process is basically "0".
(9) The separator automatic electric control cabinet with PLC automatic control device and touch screen operation mode. Control the working condition of each valve, each valve and the working state of the motor is directly displayed on the display setting unit, which is easy to understand the current working state of the system, when there is an abnormal display unit display is what kind of alarm, easy to troubleshoot in time, the display setting unit can modify the operating parameters such as separation time, sealing time, slag discharge time according to the actual working conditions.
(10) After-sales service team all over the country, can serve customers in time, at the latest 3 working days to reach the user site.




4.4 PJDB440 beer separator main parts technical control table
Serial Number Name Material or model number Critical control points
1 Drum block
Drum head
Piston
High strength stainless steel Finite element force calculation
Process flaw detection control
Material properties Testing
2 Rotating drum parts   Precise dynamic balancing
3 Bearings SKF  
4 Inverter ABB  
5 PLC Siemens  
6 Vertical shaft 2Cr13 Finite element force calculation
Process flaw detection control
4.5. Scope of Supply: (/ set)
Serial number Device name Specification model number Quantity Brand Remarks
1 Separator PJDB440 1   Including motor, special tools, spare parts and accessories, optional stainless steel frame
2 Electric automatic control box   1 Canon ABB inverter, Siemens PLC, 304 stainless steel housing
3 PJDB440 control module   1 Canon  
3.1 Solenoid valve set DN15 1 Canon  
3.2 Stainless steel booster pump DW(s)5-60/150 1 Yue Hua  
3.3 Flowmeter DN40 10m³/H 1 E+H  
3.4 Pneumatic regulating valve DN40 1 Yuan 'an/Dongzheng  
3.5 Pneumatic constant pressure valve DN40 1 Yuan 'an/Dongzheng  
3.6 Level switch   2 NEXON Optional configuration
3.7 Slag pump   1 Sembate USA Optional configuration
3.8 Turbidity meter   2 Sigrsit or equivalent imported brand Optional configuration


5. Technical documentation provided: (/ sets)
Serial number Technical data Name Nature Quantity Delivery time Method of delivery
1 Instruction manual Final materials 1 copy Random Random wooden box
2 General instruction manual Final materials 1 copy Random Random wooden box
3 Certificate of conformity Final documentation 1 copy Random Random wooden box
4 Packing list Final materials 1 copy Random Random wooden case
5 Base drawing
Outline drawing of equipment
Final data 1 copy Random Random wooden box
Design documents 1 copy    
6. Quality Assurance
6.1 Strict and reasonable manufacturing process shall be adopted, and the materials and purchased parts, standard parts and general parts shall be implemented in accordance with relevant national and industrial standards.
6.2 The acceptance of equipment shall refer to the technical agreement and technical document.
6.3 The manufacture of the equipment shall be carried out in strict accordance with the design drawings, technical documents and the technical documents agreed by both parties.
6.4 The commissioning order shall be signed after the installation and commissioning of the equipment is completed on site and the acceptance standards confirmed by both parties are met.
6.5 The warranty period shall be 12 months after the acceptance of the goods or 18 months after the arrival of the goods, whichever comes first.
6.6 During the warranty period, if the equipment is not in normal operation due to the responsibility of the supplier, the supplier shall be responsible for free maintenance or replacement.
High-Quality Beer Separator for Efficient Brewing and Filtration
7.1 The supplier shall be responsible for providing free technical services (including video telephone installation guidance, on-site commissioning, technical training of the demander's operation and maintenance) once (only in China).
7.2 If the product is a product quality problem within the warranty period, the supplier shall provide technical services free of charge; For other problems, the supplier shall provide technical services on a preferential basis.
7.3 Products provide life-long technical services.
7.4 The supplier undertakes to arrive at the site of domestic users within three working days after the after-sales service information is confirmed (except for force majeure causes such as epidemic).
7.5 The User may arrange relevant personnel (technicians, operators, equipment maintenance personnel, etc.) to practice at the site of the supplier during the equipment assembly stage to understand the structure, principle, installation, maintenance, fault analysis and elimination methods, normal operation precautions and automatic control knowledge, so as to master the correct operation method and maintenance technology of the centrifuge.High-Quality Beer Separator for Efficient Brewing and FiltrationHigh-Quality Beer Separator for Efficient Brewing and FiltrationHigh-Quality Beer Separator for Efficient Brewing and Filtration
 

Send your message to this supplier

*From:
*To:
*Message:

Enter between 20 to 4,000 characters.

This is not what you are looking for? Post a Sourcing Request Now