High-Quality Beer Separator for Efficient Brewing and Filtration

• Customization: Available
• Warranty: 1 Year
• Application: Beverage, Beer
• Model NO.: PJDB 440
• Certification: CE, ISO9001
• Power Source: Electric
• Automatic Grade: Automatic
• Weight: 1200kg
• Cleaning: Automatic Self-Cleaning
• Machinery Test Report: Provided
• Dimension(L*W*H): 1400*1400*1800 mm
• Bearing: S-K-F
• Condition: New
• Electronic Component: ABB or Siemens
• Material: 304L/316L
• Transport Package: Wooden Case
• Specification: 5 CBM
• Trademark: JIANENG
• Origin: China
• Production Capacity: 1000/Year
• Package Size: 200.00cm * 200.00cm * 200.00cm
• Package Gross Weight: 800.000kg

Product Description

4. Beer separator parameters, shape, characteristics description.
4.1 Main technical parameters of PJDB440 beer separator

Project name		Parameters
Device parameters	Model number	PJDB440
	Water Flux	10000L/h
	Processing power	5000-8000L/h
	Rotational speed	6,910 RPM
	Separation factor	10600g
	Effective working inside diameter of piston	400mm
	Slagging method	Small valve slagging
	Light liquid outlet pressure	0 to 0.3MPa
	Starting method	Variable frequency starting
	Separator net weight	1200 kg
	Overall dimensions (length X width X height)	1800X1700X1800mm
	Motor power	15kW/50Hz/380V
	Inlet pipe diameter	DN40
	Material entry and exit form	In-out
	Sealed form	Deoxidized water seal
	Equipment weight	2000KG
	Overall dimensions	1800X1700X1800mm
	Transmission mode	Gear drive
	Slagging method	Automatic intermittent slagging according to time
	Slag cavity volume	7L
	Inlet and outlet sanitary sampling valve	containing
	How the pipe connects to the host	Hard connection
	Valve piping assembly	304
Technical requirements	Imported yeast concentration	Average ≤25 million /mL
	Export yeast concentration	≤1 million /mL
	Oxygen increase	≤10ppb
	Wine temperature rise	1.5 ºC or less
	Yeast mortality	≤3%
	Dredge dryness	Less than 50% water (V/V)
Electrical control system	Power (KW)	18.5 kw
	Control system	Siemens S7-200
	Human Machine interface	Vinylon
	Communication interface	Ethernet
	Flowmeter	E+H
	Outlet turbidimeter	Sigrsit or equivalent imported brand (optional)
	Regulator valve	Yuan 'an/Dongzheng
	Inverter	ABB
	Power distribution cabinet cooling	Fan
	Major low-voltage electrical components	/
	Shock detector	Shanghai Vibration transmission
Energy consumption requirements	Power consumption	Max15KW
	Alcohol Damage	Less than 1%
	CO2 consumption	1-3NM3/H
	Compressed air consumption	Max0.3Nm³/MIN configuration diaphragm slag pump consumption
	Water seal deoxidation water consumption	10-30L/H
	Operating water consumption	The instantaneous flow requirement is 1-2m³/h, the consumption max0.2m³/H, and the slag discharge consumes 2-5L at a time
Other	Intermediate repair kit	See Attachment 5
	Overhaul Kit	See Attachment 6

Remarks: Centrifugal oxygenation * : This is based on the test result of PENTAIR HAFFMANS o-DGM dissolved oxygen meter with carbon dioxide content of 0.50% or more in the fermentation liquid to be centrifuged.




4.2 PJDB440 Beer separator main machine outline (see Attachment 1)
4.3 PJDB440 beer separator configuration and equipment characteristics:
(1) The drum body, piston, drum cover and other important parts are made of high-strength stainless steel, and other parts in contact with the material are made of high-quality 304 stainless steel, and the shell of the separator is made of 304 stainless steel.No dead Angle, good tightness, no risk of contamination.
(2) The drum structure of the separator is double small valve full row + part row combination self-cleaning two-phase separator; Slagging can be controlled by PLC program, and set two kinds of program combination of full row and part row, to reduce the difficulty of manual operation and reduce or eliminate slagging phenomenon. At the same time, the yield of the product is improved, and the wine loss is greatly reduced.
(3) The transmission structure is supported by SKF bearings. Through optimization design, the height of the center of gravity of the drum is reduced, which effectively reduces the vibration level of the separator, improves the mechanical reliability of the separator, increases the stability of the separator, and can run continuously and stably for a long time.
(4) The use of frequency conversion starting, than friction starting and hydraulic coupler starting mode is more reliable, no need to replace the friction plate or hydraulic oil, the use of maintenance costs are very low.
(5) The cover and fuselage are cooled by interlayer, effectively reducing the temperature of the casing, greatly reducing the vibration level and noise of the whole machine, improving the safety and reliability of the operation of the equipment, and basically no heating phenomenon of the liquor after centrifugation.
(6) The separator drum through the precise dynamic balance, so that the separator vibration is smaller, more stable operation. Multiple safety protection of the separator, vibration and current overload alarm shutdown, to ensure the safe operation of the separator.
(7) No need to disassemble and clean, no need to be equipped with CIP separately, saving labor.
(8) The separator adopts the pressure holding structure and CO₂ sealing structure suitable for beer separation to ensure that there is no loss of CO2 in the liquor during the centrifugal process, and the oxygen increase in the centrifugal process is basically "0".
(9) The separator automatic electric control cabinet with PLC automatic control device and touch screen operation mode. Control the working condition of each valve, each valve and the working state of the motor is directly displayed on the display setting unit, which is easy to understand the current working state of the system, when there is an abnormal display unit display is what kind of alarm, easy to troubleshoot in time, the display setting unit can modify the operating parameters such as separation time, sealing time, slag discharge time according to the actual working conditions.
(10) After-sales service team all over the country, can serve customers in time, at the latest 3 working days to reach the user site.




4.4 PJDB440 beer separator main parts technical control table

Serial Number	Name	Material or model number	Critical control points
1	Drum block Drum head Piston	High strength stainless steel	Finite element force calculation Process flaw detection control Material properties Testing
2	Rotating drum parts		Precise dynamic balancing
3	Bearings	SKF
4	Inverter	ABB
5	PLC	Siemens
6	Vertical shaft	2Cr13	Finite element force calculation Process flaw detection control

4.5. Scope of Supply: (/ set)

Serial number	Device name	Specification model number	Quantity	Brand	Remarks
1	Separator	PJDB440	1		Including motor, special tools, spare parts and accessories, optional stainless steel frame
2	Electric automatic control box		1	Canon	ABB inverter, Siemens PLC, 304 stainless steel housing
3	PJDB440 control module		1	Canon
3.1	Solenoid valve set	DN15	1	Canon
3.2	Stainless steel booster pump	DW(s)5-60/150	1	Yue Hua
3.3	Flowmeter	DN40 10m³/H	1	E+H
3.4	Pneumatic regulating valve	DN40	1	Yuan 'an/Dongzheng
3.5	Pneumatic constant pressure valve	DN40	1	Yuan 'an/Dongzheng
3.6	Level switch		2	NEXON	Optional configuration
3.7	Slag pump		1	Sembate USA	Optional configuration
3.8	Turbidity meter		2	Sigrsit or equivalent imported brand	Optional configuration

5. Technical documentation provided: (/ sets)

Serial number	Technical data Name	Nature	Quantity	Delivery time	Method of delivery
1	Instruction manual	Final materials	1 copy	Random	Random wooden box
2	General instruction manual	Final materials	1 copy	Random	Random wooden box
3	Certificate of conformity	Final documentation	1 copy	Random	Random wooden box
4	Packing list	Final materials	1 copy	Random	Random wooden case
5	Base drawing Outline drawing of equipment	Final data	1 copy	Random	Random wooden box
		Design documents	1 copy

6. Quality Assurance
6.1 Strict and reasonable manufacturing process shall be adopted, and the materials and purchased parts, standard parts and general parts shall be implemented in accordance with relevant national and industrial standards.
6.2 The acceptance of equipment shall refer to the technical agreement and technical document.
6.3 The manufacture of the equipment shall be carried out in strict accordance with the design drawings, technical documents and the technical documents agreed by both parties.
6.4 The commissioning order shall be signed after the installation and commissioning of the equipment is completed on site and the acceptance standards confirmed by both parties are met.
6.5 The warranty period shall be 12 months after the acceptance of the goods or 18 months after the arrival of the goods, whichever comes first.
6.6 During the warranty period, if the equipment is not in normal operation due to the responsibility of the supplier, the supplier shall be responsible for free maintenance or replacement.

7.1 The supplier shall be responsible for providing free technical services (including video telephone installation guidance, on-site commissioning, technical training of the demander's operation and maintenance) once (only in China).
7.2 If the product is a product quality problem within the warranty period, the supplier shall provide technical services free of charge; For other problems, the supplier shall provide technical services on a preferential basis.
7.3 Products provide life-long technical services.
7.4 The supplier undertakes to arrive at the site of domestic users within three working days after the after-sales service information is confirmed (except for force majeure causes such as epidemic).
7.5 The User may arrange relevant personnel (technicians, operators, equipment maintenance personnel, etc.) to practice at the site of the supplier during the equipment assembly stage to understand the structure, principle, installation, maintenance, fault analysis and elimination methods, normal operation precautions and automatic control knowledge, so as to master the correct operation method and maintenance technology of the centrifuge.