Premium Coconut Oil Disc Separator for Efficient Extraction

• Customization: Available
• Warranty: 1 Year
• Application: Coconut
• Model NO.: RPDB 550SJP
• Appearance: Vertical
• Press Materials: Coconut
• Condition: New
• Customized: Customized
• Weight: 1600 Kg
• Automatic Grade: Automatic
• Cleaning: Automatic Self-Cleaning
• Electronic Component: ABB or Siemens
• Dimension(L*W*H): 1500*1500*1800
• Transport Package: Wooden Case
• Specification: 6 cbm
• Trademark: JIANENG
• Origin: China
• Production Capacity: 1000/Year

Product Description

4.1. PJDB550SJP type separator main parameters

Material handling capacity		7000-8000L/h
Slag cavity volume		14L
Number of discs		180±3
Method of slagging		Small valve slagging 6-20 L adjustable
Requirements for inlet of liquid to be treated		Pressure 0.1MPa
Heavy liquid outlet pressure		0 to 0.3MPa
Starting method		Variable frequency starting
Net weight of separator		1600 kg
Motor	Power	30kW/50Hz/380V

4.3 Separator configuration and equipment features:
4.3.1 Piston and drum cover are made of high-strength duplex stainless steel, other parts in contact with materials are made of high-quality corrosion-resistant 316 stainless steel, and the shell of the separator is made of 304 stainless steel.
4.3.2 The drum structure of the separator is double small valve full row + part row combination self-cleaning two-phase separator; Slagging can be controlled by PLC program, and set two kinds of program combination of full row and part row, to reduce the difficulty of manual operation and reduce or eliminate slagging phenomenon. At the same time, improve the yield of products and reduce the loss of materials.
4.3.3 The transmission structure is supported by SKF bearings. Through optimization design, the height of the center of gravity of the drum is reduced, the vibration level of the separator is effectively reduced, the mechanical reliability of the separator is improved, and the stability of the separator is increased.
4.3.4 The cover and fuselage adopt sandwich cooling, which effectively reduces the temperature of the casing, greatly reduces the vibration level and noise of the whole machine, and improves the operation safety and reliability of the equipment.
4.3.5 Equipped with a complete set of special tools (including hydraulic tools), so that the installation and disassembly of the separator is more convenient, saving time and labor.
4.3.6 The rotary drum of the separator is precisely balanced to make the vibration of the separator smaller and the operation more stable.
4.3.7 The automatic electric control cabinet of the separator is equipped with PLC automatic control device and touch screen operation mode. The motor is started by frequency conversion and controlled by PLC to control the working condition of each valve. The working state of each valve and the motor is dynamically displayed directly on the display setting unit, which is easy to understand the current working state of the system. When there is an anomaly, the display unit displays what kind of alarm is for troubleshooting in time. The display setting unit can modify the operating parameters such as separation time, sealing time, slag discharge time according to the actual working conditions.
4.3.8 Frequency conversion starting, more reliable than friction starting and hydraulic coupler starting mode, no need to replace the friction plate or hydraulic oil, low maintenance cost.
4.3.9 The separator has overload alarm, disconnection alarm, no slag discharge alarm, material leakage alarm and vibration alarm to ensure the safe operation of the separator.
4.3.10 It has partial slagging mode, full slagging mode, cleaning mode and other production modes
4.3.11 Store production operation data and alarm data, and can be imported into the computer for storage.
4.3.12 The seal is resistant to methanol, toluene, phenol and other solvents

4.4 Main configuration of centrifuge

Serial Number	Name	Material or model number	Critical control points	Manufacturer
1	Rotating drum body Rotating drum cover Piston	High strength duplex stainless steel	Finite element force calculation Process flaw detection control Material properties Testing	Canon
2	Drum unit		Precise dynamic balancing	Canon
3	Motor	IP55 threaded connector		Wuxi Blue Sea/Coleway
4	Bearings	SKF		SKF
5	Inverter	ABB		ABB
6	PLC	Siemens		Siemens
7	Vertical shaft	2Cr13	Finite element force calculation Process flaw detection control	Canon

4.5 Scope of Supply: (/ sets)

Serial number	Device name	Specification model number	Quantity	Brand origin	Other
1	Centrifuge	PJDB550	1	Canon	Disc gap 1mm
2	Variable frequency electrical automatic control box	30-37KW	1	Canon	PLC control
3	Booster pump	0.75 kW	1	Wuxi Xinjiuyang/Yuehua
4	Control Valve Group		1	Canon
5	Vibration sensor		1	Shanghai Vibration transmission
6	Special tools		1 set	Canon
7	Spare parts		1 set	Canon

5. Technical documentation provided: (/ sets)

Serial number	Technical data Name	Nature	Quantity	Delivery time	Method of delivery
1	Instruction manual	Final materials	1 copy	Random	Random wooden box
2	General instruction manual	Final materials	1 copy	Random	Random wooden case
3	Certificate of conformity	Final documentation	1 copy	Random	Random wooden box
4	Packing list	Final materials	1 copy	Random	Random wooden box
5	Base drawing Outline drawing of equipment	Final data	1 copy	Random	Random wooden case
		Design documents	1 copy

6. Quality Assurance
6.1 Strict and reasonable manufacturing process shall be adopted, and the materials and purchased parts, standard parts and general parts shall be implemented in accordance with relevant national and industrial standards.
6.2 The acceptance of equipment shall refer to the technical agreement and technical document.
6.3 The manufacture of the equipment shall be carried out in strict accordance with the design drawings, technical documents and the technical documents agreed by both parties.
6.4 The commissioning order shall be signed after the installation and commissioning of the equipment is completed on site and the acceptance standards confirmed by both parties are met.
6.5 The warranty period shall be 12 months after the acceptance of the goods or 18 months after the arrival of the goods, whichever comes first.
6.6 During the warranty period, if the equipment is not in normal operation due to the responsibility of the supplier, the supplier shall be responsible for free maintenance or replacement.
7. After-sales service and personnel training
7.1 The supplier shall be responsible for providing free technical services (including video telephone installation guidance, on-site commissioning, technical training of the demander's operation and maintenance) once (only in China).
7.2 If the product is a product quality problem within the warranty period, the supplier shall provide technical services free of charge; For other problems, the supplier shall provide technical services on a preferential basis.
7.3 Products provide life-long technical services.
7.4 The supplier undertakes to arrive at the site of domestic users within three working days after the after-sales service information is confirmed (except for force majeure causes such as epidemic).
7.5 The User may arrange relevant personnel (technicians, operators, equipment maintenance personnel, etc.) to practice at the site of the supplier during the equipment assembly stage to understand the structure, principle, installation, maintenance, fault analysis and elimination methods, normal operation precautions and automatic control knowledge, so as to master the correct operation method and maintenance technology of the centrifuge.