Adjustable Industrial Centrifuge with Disc Separator for Bio-Pharmaceutical Efficiency

• Customization: Available
• Warranty: 1 Year
• Type: Centrifuge
• Model NO.: RPDB 330P
• Object: Fermentation Broth
• Separation Mode: Centrifugal Separation
• Operating Type: Continuous Type
• Installation: Vertical
• Centrifuge Type: Disc Centrifuge
• Pressure: Low Pressure
• Condition: New
• Bearing: Import Bearing
• Certification: CE, GMP, ISO
• Speed: Adjustable
• Cleaning: Automatic Self-Cleaning
• Automatic Grade: Automatic
• Transport Package: Wooden Case
• Specification: 3 CBM
• Trademark: JIANENG
• Origin: China
• Production Capacity: 1000/Year
• Package Size: 200.00cm * 200.00cm * 200.00cm
• Package Gross Weight: 800.000kg

Product Description

 

Scheme Centrifuge: A Thorough Exploration of Parameters and In-Depth Characteristics Analysis
4.1. Key Specifications of RPDB330SJ Centrifuge Type: Discover the intricate details that define its superior performance.

Processing Capacity		3000L/h
RPM		8,500 RPM
Separation factor		12000
Effective working inside diameter of piston		300mm
Turn the inside diameter of the drum		330mm
Slag chamber volume		2L
Number of discs		120±3
Method of slagging		Small valve slagging 2-4 liters adjustable
Requirements for inlet of liquid to be treated		Pressure 0.1MPa
Heavy liquid outlet pressure		0 to 0.2MPa
Starting method		Variable frequency starting
Separator net weight		612kg
Motor	Power	7.5 kW / 50 hz, 380 v

4.3. Separator Configuration and Advanced Features: An innovative array of cutting-edge functionalities that ensure optimal performance and efficiency.
4.3.1 Constructed with Premium Materials: The robust piston and drum cover are expertly crafted from high-strength duplex stainless steel,while additional material-contacting components boast high-grade 304 stainless steel construction. The separator's shell, formed from the same resilient material, promises exceptional durability and longevity.
4.3.2 The Drum Features a Dual Small Valve Design: This pioneering architecture ingeniously combines full row and part row self-cleaning modes, meticulously optimizing the separation process. Slagging control is seamlessly managed via a PLC program, offering diverse slagging combinations to streamline manual operations, minimize waste, and significantly boost product yield.
4.3.3 Robust Transmission Support: The transmission system is expertly reinforced by SKF bearings.This strategically optimized design lowers the drum's center of gravity, substantially minimizing vibrations, enhancing mechanical reliability, and ensuring the stability of the entire separator.
4.3.4 Innovative Cooling Mechanism: The cover and fuselage are ingeniously equipped with sandwich cooling, efficiently lowering casing temperatures, minimizing machine vibrations and noise, while simultaneously enhancing operational safety and reliability.
4.3.5 Comprehensive Tool Set: Comes complete with a full suite of specialized tools, facilitating seamless and efficient separator installation and disassembly, saving valuable time and reducing labor requirements.
4.3.6 Precision-Balanced Drum: The separator's rotary drum undergoes meticulous balancing, ensuring minimal vibration for consistently stable operation.
4.3.7 Advanced Control System: The automatic electric control cabinet is equipped with a PLC automatic control device and an intuitive touch screen interface.The motor incorporates frequency conversion for seamless start-up, with PLC management governing each valve's operation. The system's status is dynamically displayed, including alerts for easy monitoring and troubleshooting. Operational parameters such as separation time and slag discharge time are adjustable based on real-time conditions.
4.3.8 Frequency Conversion Start-Up: This mode provides a more reliable alternative to traditional friction or hydraulic coupler start-ups, negating the need for frequent replacements and significantly lowering maintenance expenses. with friction plates or hydraulic oil, ensuring a hassle-free, low-maintenance solution.
4.3.9 Comprehensive Alarm System: The separator is outfitted with a suite of alarms including overload, disconnection, no slag discharge, material leakage, and vibration alarms, guaranteeing safe and continuous operation.
4.3.10 Versatile Production Modes: Features partial slagging, full slagging, cleaning, and additional production modes for comprehensive adaptability
4.3.11 Data Management: Capable of storing operational and alarm data, with options to transfer information to a computer for efficient archival purposes.

4.4 Main Centrifuge Configurations: Essential elements of the centrifuge that drive unmatched performance.

Serial Number	Name	Material or model	Critical control points	Manufacturer
1	Rotating drum body Rotating drum cover Piston	High strength stainless steel	Finite element force calculation Process flaw detection control Material properties Testing	Canon
2	Rotating drum parts		Precise dynamic balancing	Canon
3	Bearings	SKF		SKF
4	Inverter	ABB		ABB
5	PLC	Siemens		Siemens
6	Vertical shaft	2Cr13	Finite element force calculation Process flaw detection control	Canon

4.5 Scope of Supply: A detailed overview of the product offerings and configurations.: (/ sets)

Serial number	Device name	Specification model number	quantity	Brand origin	Other
1	Centrifuge	RPDB330SJ	1	Canon	Wrap stainless steel frame
2	Variable frequency electrical automatic control box	11KW	1	Canon	PLC controlled, carbon steel spray
3	Booster pump	0.75 kW	1	Wuxi Xinjiuyang/Yuehua
4	Control Valve Group		1	Canon
5	Vibration sensor		1	Shanghai Vibration transmission
6	Special tools		1 set	Canon
7	Spare parts		1 set	Canon

5. Technical Documentation Provided: Essential resources and documents accompanying the product.: (/ sets)

Serial number	Technical data Name	Nature	Quantity	Delivery time	Method of delivery
1	Instruction manual	Final data	1 copy	Random	Random wooden box
2	General instruction manual	Final materials	1 copy	Random	Random wooden box
3	Certificate of conformity	Final documentation	1 copy	Random	Random wooden box
4	Packing list	Final materials	part	Random	Random wooden box
5	Base drawing Outline drawing of equipment	Final data	1 copy	Random	Random wooden box
		Design documents	1 copy

6. Quality Assurance: Unwavering commitment to excellence and reliability, ensuring top-tier product standards.
6.1 A stringent and systematic manufacturing process shall be employed, guaranteeing that all materials, purchased parts, standard parts, and general components strictly conform to relevant national and industrial standards.
6.2 Equipment acceptance will be meticulously conducted with reference to the technical agreement and accompanying technical documents, ensuring impeccable performance.
6.3 Our manufacturing process for the equipment is carefully and precisely synchronized with the design drawings, comprehensive technical documents, and mutually agreed-upon technical specifications, ensuring perfection in every detail.
6.4 After the thorough completion of on-site installation and commissioning, and once the acceptance standards are confidently confirmed by all parties, the commissioning order shall be formally and duly signed, marking the beginning of operational excellence.
6.5 The warranty period offers a generous 12 months post-acceptance of the goods or 18 months post-delivery, whichever comes first, providing peace of mind and assurance in the quality and reliability of our products.
6.6 Should any equipment malfunction occur due to supplier liability within the warranty period, the supplier is committed to delivering complimentary maintenance or replacement services, ensuring uninterrupted performance and customer satisfaction.