Efficient Brewing Disc Separator for Beer with Professional Filtration System

• Customization: Available
• Warranty: 1 Year
• Application: Beverage, Beer
• Model NO.: PJDB 440
• Customized: Customized
• Certification: CE, ISO9001
• Power Source: Electric
• Automatic Grade: Automatic
• Weight: 1200kg
• Cleaning: Automatic Self-Cleaning
• Machinery Test Report: Provided
• Dimension(L*W*H): 1400*1400*1800 mm
• Bearing: S-K-F
• Condition: New
• Electronic Component: ABB or Siemens
• Material: 304L/316L
• Transport Package: Wooden Case
• Specification: 5 CBM
• Trademark: JIANENG
• Origin: China
• Production Capacity: 1000/Year
• Package Size: 200.00cm * 200.00cm * 200.00cm
• Package Gross Weight: 800.000kg

Product Description

4. Discover the unparalleled specifications, sleek design, and distinctive features of the Beer Separator.
4.1 Dive into the core technical specifications of the PJDB440 Beer Separator, engineered for perfection.

Project name		Parameters
Device parameters	Model number	PJDB440
	Water Flux	10000L/h
	Processing power	5000-8000L/h
	Rotational speed	6,910 RPM
	Separation factor	10600g
	Effective working inside diameter of piston	400mm
	Slagging method	Small valve slagging
	Light liquid outlet pressure	0 to 0.3MPa
	Starting method	Variable frequency starting
	Separator net weight	1200 kg
	Overall dimensions (length X width X height)	1800X1700X1800mm
	Motor power	15kW/50Hz/380V
	Inlet pipe diameter	DN40
	Material entry and exit form	In-out
	Sealed form	Deoxidized water seal
	Equipment weight	2000KG
	Overall dimensions	1800X1700X1800mm
	Transmission mode	Gear drive
	Slagging method	Automatic intermittent slagging according to time
	Slag cavity volume	7L
	Inlet and outlet sanitary sampling valve	containing
	How the pipe connects to the host	Hard connection
	Valve piping assembly	304
Technical requirements	Imported yeast concentration	Average ≤25 million /mL
	Export yeast concentration	≤1 million /mL
	Oxygen increase	≤10ppb
	Wine temperature rise	1.5 ºC or less
	Yeast mortality	≤3%
	Dredge dryness	Less than 50% water (V/V)
Electrical control system	Power (KW)	18.5 kw
	Control system	Siemens S7-200
	Human Machine interface	Vinylon
	Communication interface	Ethernet
	Flowmeter	E+H
	Outlet turbidimeter	Sigrsit or equivalent imported brand (optional)
	Regulator valve	Yuan 'an/Dongzheng
	Inverter	ABB
	Power distribution cabinet cooling	Fan
	Major low-voltage electrical components	Schneider
	Shock detector	Shanghai Vibration transmission
Energy consumption requirements	Power consumption	Max15KW
	Alcohol Damage	Less than 1%
	CO2 consumption	1-3NM3/H
	Compressed air consumption	Max0.3Nm³/MIN configuration diaphragm slag pump consumption
	Water seal deoxidation water consumption	10-30L/H
	Operating water consumption	The instantaneous flow requirement is 1-2m³/h, the consumption max0.2m³/H, and the slag discharge consumes 2-5L at a time
Other	Intermediate repair kit	See Attachment 5
	Overhaul Kit	See Attachment 6

Remarks: Centrifugal oxygenation * : Tested with precision using the renowned PENTAIR HAFFMANS o-DGM dissolved oxygen meter, ensuring accuracy with a carbon dioxide concentration of 0.50% or more in your fermentation liquids.




4.2 PJDB440 Beer Separator's main machine blueprint (refer to Attachment 1)
4.3 Explore the state-of-the-art configuration and equipment features of the PJDB440 Beer Separator.:
(1) The drum body, piston, drum cover, and essential components are constructed from premium, high-strength stainless steel. All parts in contact with the material are crafted from top-tier 304 stainless steel, while the separator's shell is also made of 304 stainless steel.Designed with impeccable precision, it features no dead angles, ensuring superior tightness and eliminating any risk of contamination..
(2) The drum structure is ingeniously designed with a double small valve full row + part row combination. This self-cleaning two-phase separator allows slagging to be expertly controlled through a PLC program, offering two program combinations - full row and part row., significantly easing manual operations while minimizing or altogether eliminating the occurrence of slagging. This results in enhanced product yieldand a remarkable reduction in wine loss..
(3) The transmission structure, bolstered by SKF bearings, has undergone an optimized design that strategically lowers the center of gravity of the drum. This effectively curtails vibration levels, bolsters mechanical reliability,elevates stability, and enables continuous, stable, and long-term operation..
(4) The innovative frequency conversion start-up surpasses traditional friction starts and hydraulic coupler methods, eliminating the need for friction plate or hydraulic oil replacements, thus ensuring minimal maintenance costs..
(5) The cover and fuselage are cooled through an interlayer design, effectively lowering casing temperatures, significantly diminishing vibration and noise levels, enhancing operational safety and reliability, and virtually eliminating any heating of the liquor post-centrifugation..
(6) The separator drum is subjected to precise dynamic balancing, resulting in reduced separator vibrations and smoother operations. Equipped with comprehensive safety measures, including vibration and current overload alarms and shutdown protocols, it guarantees the safe and reliable functioning of the separator.
(7) Enjoy the convenience of no disassembly or cleaning requirements, eliminating the necessity for separate CIP, resulting in substantial labor savings.
(8) The separator employs a pressure-holding structure with a CO₂ sealing system, tailor-made for beer separation, ensuring zero CO2 loss during the centrifugal process and maintaining oxygen increase at a negligible level of essentially "0".
(9) The The separator boasts an advanced automatic electric control cabinet featuring a state-of-the-art PLC automatic control device and a user-friendly touch screen interface. This sophisticated system meticulously monitors and regulates the operational status of every valve and motor, clearly displaying their live status on the vivid display setting unit. When deviations occur, the system promptly signals alarms, facilitating swift troubleshooting. Moreover, users can effortlessly adjust vital parameters such as separation time, sealing time, and slag discharge time to match current working conditions, ensuring optimal performance.
(10) Our dedicated after-sales service team is strategically stationed nationwide, enabling us to respond to customer needs promptly. We guarantee on-site service within a maximum of 3 working days, ensuring our clients receive timely support.




4.4 PJDB440 beer separator main parts technical control table

Serial Number	Name	Material or model number	Critical control points
1	Drum block Drum head Piston	High strength stainless steel	Finite element force calculation Process flaw detection control Material properties Testing
2	Rotating drum parts		Precise dynamic balancing
3	Bearings	SKF
4	Inverter	ABB
5	PLC	Siemens
6	Vertical shaft	2Cr13	Finite element force calculation Process flaw detection control

4.5. Scope of Supply: (/ set)

Serial number	Device name	Specification model number	Quantity	Brand	Remarks
1	Separator	PJDB440	1		Including motor, special tools, spare parts and accessories, optional stainless steel frame
2	Electric automatic control box		1	Canon	ABB inverter, Siemens PLC, 304 stainless steel housing
3	PJDB440 control module		1	Canon
3.1	Solenoid valve set	DN15	1	Canon
3.2	Stainless steel booster pump	DW(s)5-60/150	1	Yue Hua
3.3	Flowmeter	DN40 10m³/H	1	E+H
3.4	Pneumatic regulating valve	DN40	1	Yuan 'an/Dongzheng
3.5	Pneumatic constant pressure valve	DN40	1	Yuan 'an/Dongzheng
3.6	Level switch		2	NEXON	Optional configuration
3.7	Slag pump		1	Sembate USA	Optional configuration
3.8	Turbidity meter		2	Sigrsit or equivalent imported brand	Optional configuration

5. Technical documentation provided: (/ sets)

Serial number	Technical data Name	Nature	Quantity	Delivery time	Method of delivery
1	Instruction manual	Final materials	1 copy	Random	Random wooden box
2	General instruction manual	Final materials	1 copy	Random	Random wooden box
3	Certificate of conformity	Final documentation	1 copy	Random	Random wooden box
4	Packing list	Final materials	1 copy	Random	Random wooden case
5	Base drawing Outline drawing of equipment	Final data	1 copy	Random	Random wooden box
		Design documents	1 copy

6. Quality Assurance
6.1 A rigorous and well-structured manufacturing process is adopted, with all materials and components sourced in strict compliance with national and industry standards.
6.2 Equipment acceptance is meticulously guided by our comprehensive technical agreements and documentation.
6.3 The manufacturing of our equipment strictly adheres to precise design drawings, detailed technical documents, and mutually agreed specifications.
6.4 Commissioning is finalized only after successful installation and on-site testing, ensuring that all parties are satisfied with the acceptance standards.
6.5 Our warranty provides peace of mind, covering 12 months post-acceptance or 18 months after product arrival, whichever is earlier.
6.6 Should any operational issues arise due to supplier liability within the warranty period, we commit to complimentary maintenance or replacement.

7.1 We offer unparalleled free technical support, including video and phone installation guidance, on-site commissioning, and operational training for our Chinese clientele.
7.2 During the warranty period, any quality-related product issues will be rectified with free technical services; preferential service is offered for any other concerns.
7.3 Enjoy lifetime access to our expert technical service for your product.
7.4 We pledge to reach domestic customer sites within three working days post-confirmation of after-sales service requests, barring unforeseen circumstances such as epidemics.
7.5 Users are invited to send their technical staff, operators, and maintenance personnel to our facility during the assembly phase to gain hands-on experience. This comprehensive training covers structure, principles, installation, maintenance, fault diagnosis, operation techniques, and automation, equipping them with the essential knowledge to ensure smooth operation and upkeep of the centrifuge.