Disc Separator RPDB440 for Liquor

• Customization: Available
• Warranty: 1 Year
• Application: Beverage, Beer
• Model NO.: PJDB 440
• Certification: CE, ISO9001
• Power Source: Electric
• Automatic Grade: Automatic
• Weight: 1200kg
• Cleaning: Automatic Self-Cleaning
• Machinery Test Report: Provided
• Dimension(L*W*H): 1400*1400*1800 mm
• Bearing: S-K-F
• Condition: New
• Electronic Component: ABB or Siemens
• Material: 304L/316L
• Capacity: 1000L-10000L
• Transport Package: Wooden Case
• Specification: 5 CBM
• Trademark: JIANENG
• Origin: China
• Production Capacity: 1000/Year
• Package Size: 150.00cm * 150.00cm * 180.00cm
• Package Gross Weight: 1400.000kg

Product Description

4. Discover the intricate parameters and unique design traits of our beer separator, tailored for exceptional performance.
4.1 Unveil the core technical marvels of the PJDB440 beer separator and its impressive specifications.

Project name		Parameters
Device parameters	Model number	PJDB440
	Water Flux	10000L/h
	Processing power	5000-8000L/h
	Rotational speed	6,910 RPM
	Separation factor	10600g
	Effective working inside diameter of piston	400mm
	Slagging method	Small valve slagging
	Light liquid outlet pressure	0 to 0.3MPa
	Starting method	Variable frequency starting
	Separator net weight	1200 kg
	Overall dimensions (length X width X height)	1800X1700X1800mm
	Motor power	15kW/50Hz/380V
	Inlet pipe diameter	DN40
	Material entry and exit form	In-out
	Sealed form	Deoxidized water seal
	Equipment weight	2000KG
	Overall dimensions	1800X1700X1800mm
	Transmission mode	Gear drive
	Slagging method	Automatic intermittent slagging according to time
	Slag cavity volume	7L
	Inlet and outlet sanitary sampling valve	containing
	How the pipe connects to the host	Hard connection
	Valve piping assembly	304
Technical requirements	Imported yeast concentration	Average ≤25 million /mL
	Export yeast concentration	≤1 million /mL
	Oxygen increase	≤10ppb
	Wine temperature rise	1.5 ºC or less
	Yeast mortality	≤3%
	Dredge dryness	Less than 50% water (V/V)
Electrical control system	Power (KW)	18.5 kw
	Control system	Siemens S7-200
	Human Machine interface	Vinylon
	Communication interface	Ethernet
	Flowmeter	E+H
	Outlet turbidimeter	Sigrsit or equivalent imported brand (optional)
	Regulator valve	Yuan 'an/Dongzheng
	Inverter	ABB
	Power distribution cabinet cooling	Fan
	Major low-voltage electrical components	/
	Shock detector	Shanghai Vibration transmission
Energy consumption requirements	Power consumption	Max15KW
	Alcohol Damage	Less than 1%
	CO2 consumption	1-3NM3/H
	Compressed air consumption	Max0.3Nm³/MIN configuration diaphragm slag pump consumption
	Water seal deoxidation water consumption	10-30L/H
	Operating water consumption	The instantaneous flow requirement is 1-2m³/h, the consumption max0.2m³/H, and the slag discharge consumes 2-5L at a time
Other	Intermediate repair kit	See Attachment 5
	Overhaul Kit	See Attachment 6

Remarks: Centrifugal oxygenation * : This result is meticulously derived from testing with PENTAIR HAFFMANS o-DGM dissolved oxygen meter, particularly with a carbon dioxide content of 0.50% or higher in the fermenting liquid set for centrifugation.




4.2 Explore the detailed schematic of the PJDB440 Beer separator's main machine layout (refer to Attachment 1).
4.3 Delve into the sophisticated configuration and state-of-the-art attributes of the PJDB440 beer separator.:
(1) The key components such as the drum body, piston, and drum cover are crafted from robust stainless steel. All materials in contact with the product utilize premium 304 stainless steel, with the separator's casing also fashioned from 304 stainless steel.Ingenious design ensures seamless sealing, eliminates contamination risks, and guarantees no dead angles for utmost hygiene..
(2) The drum architecture embraces a dual-valve, full-row plus part-row self-cleaning two-phase separation system. This advanced design allows PLC-programmable control of slagging with options for comprehensive or partial row combinations, simplifying manual operations while minimizing slagging issues. Concurrently, it enhances product outputand significantly curtails wine loss, ensuring efficiency..
(3) The transmission system, bolstered by SKF bearings, features an optimized design reducing the drum's center of gravity. This innovation diminishes vibration, fortifies mechanical reliability, and augments the separator's stability, facilitating continuous, stable operation over extended periods..
(4) The implementation of frequency conversion starting offers greater reliability compared to traditional friction or hydraulic coupler starts, eliminating the need for friction plate or hydraulic oil replacements. Consequently, maintenance expenses are remarkably low, making it a cost-effective choice..
(5) The strategically cooled cover and fuselage reduce casing temperatures, significantly lowering vibration and noise levels. This enhancement boosts operational safety and reliability, ensuring the liquor remains cool post-centrifugation..
(6) The precisely balanced separator drum minimizes vibration, ensuring stable performance. Comprehensive safety measures, including vibration and current overload alarms, trigger automatic shutdowns, ensuring the separator operates securely.
(7) No disassembly or separate CIP system is required for cleaning, streamlining labor and reducing workload.
(8) The pressure-holding and CO₂ sealing design is perfectly suited for beer separation ensuring zero CO2 loss during centrifugation, with negligible oxygen increase, maintaining an oxygen increment of almost '0'.
(9) The The separator boasts an avant-garde automatic electric control cabinet enhanced with a state-of-the-art PLC automatic control device and an intuitive touch screen operation mode. This sophisticated system provides real-time control over the working conditions of each valve and the motor, all showcased vividly on the display setting unit for effortless monitoring. In the event of an anomaly, the display unit promptly identifies the type of alarm, streamlining timely troubleshooting. Users can conveniently modify operating parameters, including separation time, sealing time, and slag discharge time, adjusting to the actual working conditions seamlessly.
(10) Our nation-wide after-sales service team stands ready to swiftly assist customers, guaranteeing service arrival at the user site within a maximum of 3 working days.




4.4 PJDB440 beer separator main parts technical control table

Serial Number	Name	Material or model number	Critical control points
1	Drum block Drum head Piston	High strength stainless steel	Finite element force calculation Process flaw detection control Material properties Testing
2	Rotating drum parts		Precise dynamic balancing
3	Bearings	SKF
4	Inverter	ABB
5	PLC	Siemens
6	Vertical shaft	2Cr13	Finite element force calculation Process flaw detection control

4.5. Scope of Supply: (/ set)

Serial number	Device name	Specification model number	Quantity	Brand	Remarks
1	Separator	PJDB440	1		Including motor, special tools, spare parts and accessories, optional stainless steel frame
2	Electric automatic control box		1	Canon	ABB inverter, Siemens PLC, 304 stainless steel housing
3	PJDB440 control module		1	Canon
3.1	Solenoid valve set	DN15	1	Canon
3.2	Stainless steel booster pump	DW(s)5-60/150	1	Yue Hua
3.3	Flowmeter	DN40 10m³/H	1	E+H
3.4	Pneumatic regulating valve	DN40	1	Yuan 'an/Dongzheng
3.5	Pneumatic constant pressure valve	DN40	1	Yuan 'an/Dongzheng
3.6	Level switch		2	NEXON	Optional configuration
3.7	Slag pump		1	Sembate USA	Optional configuration
3.8	Turbidity meter		2	Sigrsit or equivalent imported brand	Optional configuration

5. Technical documentation provided: (/ sets)

Serial number	Technical data Name	Nature	Quantity	Delivery time	Method of delivery
1	Instruction manual	Final materials	1 copy	Random	Random wooden box
2	General instruction manual	Final materials	1 copy	Random	Random wooden box
3	Certificate of conformity	Final documentation	1 copy	Random	Random wooden box
4	Packing list	Final materials	1 copy	Random	Random wooden case
5	Base drawing Outline drawing of equipment	Final data	1 copy	Random	Random wooden box
		Design documents	1 copy

6. Quality Assurance
6.1 Our manufacturing process is held to strict and logical standards, ensuring that materials and purchased parts, including standard and general parts, adhere to relevant national and industrial standards.
6.2 Equipment acceptance will diligently reference the technical agreement and accompanying technical documentation.
6.3 The equipment's manufacturing is meticulously aligned with the design drawings, technical documents, and agreements set forth by both parties.
6.4 The commissioning order is to be signed post-installation and commissioning, once on-site acceptance standards, as confirmed by both parties, have been fully met.
6.5 Our warranty period provides robust coverage, extending for 12 months post-acceptance or 18 months following the goods' arrival, whichever milestone is reached first.
6.6 Should any operational disruptions arise due to supplier responsibilities during the warranty period, we pledge to provide complimentary maintenance or replacement services.

7.1 The supplier is committed to offering complimentary technical services, including video and phone installation guidance, on-site commissioning, and operational and maintenance training, ensuring the highest service standards (only within China).
7.2 In instances of product quality issues within the warranty period, the supplier guarantees free technical services. For other concerns, preferential technical service rates apply.
7.3 We proudly offer lifelong technical services for our products, ensuring uninterrupted support.
7.4 The supplier pledges to reach the domestic user's site within three working days post-confirmation of after-sales service information, barring force majeure events such as epidemics.
7.5 Users are welcome to send relevant personnel-including technicians, operators, and equipment maintenance staff-to our site during the equipment assembly stage. This opportunity allows them to grasp a comprehensive understanding of the centrifuge's structure, principles, installation, maintenance, fault analysis and resolution, normal operation precautions, and automatic control knowledge, thereby ensuring proficiency in correct operation and maintenance techniques.